Abrasive Removal Systems

We recommend that all WJS customers include an abrasive removal system in their machine solution. It is a valuable investment even if they cut just a few hours a week. Keeping the water tank clean from abrasive sludge gives huge benefits for the overall work environment and you avoid problems with a clogged tank in the future.

WJS Standard Removal System – Mounted in the bottom of the tank are suction units and the abrasive sludge is extracted by pressurized air diaphragm pumps. The sludge is pumped into a nylon bag in a tip container. While the abrasive is settling in the bag the water is led back into the cutting tank. The whole process is managed by the operator HMI.

Sludge Separation Tower – The Sludge Separation Tower separates the return water from the abrasive sludge. It enables dry big bag handling, simplifies the big bag removal and gives more efficient floor space usage. It is included in WJS Volume Removal System and can be used to replace the tip container in WJS Standard Removal System

WJS Volume Removal System – A powerful system for removing large amounts of abrasive sludge in large machines with >3 cutting heads. Suction antennas are mounted at the bottom of the tank. The extraction of sludge is achieved by using a heavy-duty hose pump. The sludge is pumped into the Sludge Separation Tower.

ASAS Single/Double Removal System – smooth abrasive sludge handling for the biggest machines and largest volumes of abrasive consumption. The in-tank solution is similar to the WJS Volume Removal System, but the abrasive sludge is pumped straight into one of two large bags; the second bag is used as overflow for additional sedimentation. The use of the special bags ensures an excellent and reliable filtration process.

Sedimentation Tank – Waste water sedimentation cascade manufactured in stainless steel to clean the cutting water from larger particles before entering drain.